Arc & Iron (Beta)

FIELD REFERENCEBETA

ARC &
IRON

Welding, rigging, shop and field. Start with Rods & wire for amps, polarity and tips on the exact rod or wire, or jump to the tools below.

Beta version. Still being built and checked. Charts and settings are starting points only: your WPS, the code and the manufacturer's data always win. Spot a mistake? Email support.

6 processes · 40+ rods & wires · rigging · shop · signals · certs

Rods & wire

Pick a process. Each one leads to a size chart, then classification. New to the letters and numbers on the box? See how to read them below.

Select rod / wire size

Select classification

Grouped by tensile strength — the first two digits (60 = 60,000 psi, 70 = 70,000 psi minimum tensile). "Not typical this size" means that classification isn't commonly stocked at the diameter you picked.

SIZE
AMPERAGE (THIS SIZE)
POLARITY
VOLTAGE

Puddle behavior

Welding positions

Also sold as

Same AWS classification = same weld chemistry, and sizes run the same across brands — only the trade name changes.

Tensile / group

Best for

Shop tips

    Reading the names

    Trades

    What each trade does, how much you weld in it, and how long the apprenticeship runs. For dispatch, the job line and signing the books, contact your local hall directly.

    HOW MUCH WELDING
    APPRENTICESHIP

    Job board

    Welding work by state. Called the hall's job line or talked to the contractor? Tap Still open or Filled so everyone knows how fresh a post is.

    Welding tools

    Look up a term, pull a code chart, or get set up on pulse MIG, a torch, plasma, air arc, an LN-25 or TIG.

    Vocabulary

    Diagrams are cross-sections unless marked top view. Red marks the problem; amber marks the part being named.

    Charts & tables

    Quick references. Your WPS, the contract documents and your code edition always win over these charts.

    Minimum preheat & interpass — AWS D1.1

    Prequalified minimums for structural steel by steel category and the thickest part at the point of welding. Find your steel and process in the left column, then read across.

    • 32°F (0°C) in the table means no preheat is needed; the steel just can't be colder than that. Steel below 32°F: bring it to at least 70°F around the weld before and during welding.
    • Joining two different categories: use the higher preheat of the two.
    • Heat the area around the weld for a distance at least equal to the thickness of the thickest part, and not less than 3" in every direction.
    • Category D (A913 quenched and self-tempered): no more than 400°F up to 1-1/2" thick, 450°F over 1-1/2".

    Values from the D1.1 prequalified preheat table (Table 5.8 in D1.1:2020; earlier editions number it differently), as reproduced in UFC 3-320-01A, Table 3-1. Confirm against your edition.

    Chrome-moly pipe preheat

    Cr-Mo steels harden and hydrogen-crack much more easily than carbon steel, so they need heat before the first arc and between passes. These are common quick-reference ranges for piping; the ASME code and your WPS set the actual minimums.

    P-No.MaterialCommon gradesPreheat
    P-41-1/4 Cr - 1/2 MoP11, F11300–390°F150–200°C
    P-5A2-1/4 Cr - 1 MoP22, F22390–480°F200–250°C
    P-5B / P-15E9 Cr - 1 Mo - VP91390–570°F200–300°C · 390°F minimum

    Source: Tempil preheat quick reference. Keep Cr-Mo at preheat until post-weld heat treatment or a controlled slow cool, per the WPS.

    Post-weld heat treatment (PWHT)

    PWHT (stress relief) heats the finished weld to below the steel's transformation range, holds it, and cools it slowly. It relaxes residual stress and tempers hard zones. Structural work under D1.1 rarely calls for it; pressure vessels and piping often do.

    P-No.MaterialRequired (Sec. VIII UCS-56)Hold temperatureHold time
    P-1Carbon steelOver 3/4" (exceptions with preheat)1100–1200°F595–650°C1 hr/in, 1 hr min
    P-3C - 1/2 MoAll thicknesses1100–1200°F595–650°C1 hr/in, 1 hr min
    P-41-1/4 Cr - 1/2 MoAll thicknesses1200–1300°F650–705°C (B31.3)1 hr/in, 1 hr min
    P-5A2-1/4 Cr - 1 MoAll thicknesses1250–1400°F675–760°C (B31.3)1 hr/in, 1 hr min
    P919 Cr - 1 Mo - VAll thicknesses1350–1425°F730–775°CPer code, typically 2 hr min
    P-8Austenitic stainless (304, 316)Generally not required—PWHT can sensitize stainless and hurt corrosion resistance
    • AWS D1.1 stress relief (only when the contract calls for it): 1100–1200°F for carbon steel, 1 hr per inch of thickness. Above 800°F, heat no faster than 400°F/hr and cool no faster than 500°F/hr.
    • ASME heating and cooling rate: no more than 400°F/hr divided by the thickness in inches, capped at 400°F/hr. A 2" part heats at 200°F/hr max.
    • Quenched-and-tempered steels (A514 and similar) can lose strength if held above their tempering temperature. Check with the engineer before any PWHT.

    Sources: Welders Supply PWHT guide · ASME B31.3 Table 331.1.1 discussion · D1.1 PWHT summary. Codes differ by edition; follow the WPS.

    Steel heat colors

    What color plain carbon steel shows at a given temperature. Glow colors appear once steel is red hot. Temper colors are a thin oxide film that forms on clean, bright steel well before it glows.

    Glow colors (seen in a dim shop)

    Temper colors (clean, bright steel)

    • Light changes everything. The same steel looks a full color darker in sunlight than in a dark shop. Judge it in the same light every time, or shade the work.
    • For preheat, interpass and heat straightening, don't go by eye. Use temperature crayons or a thermometer. Need the number in °C?
    • Temper colors show the hottest the surface got, not how hot it is now. They stay after it cools, and they only form on clean, bright steel.
    • Stainless has its own color scale (silver to straw is fine, blue is too hot).
    • Steel that has stopped glowing can still be several hundred degrees. Don't touch the hot steel.

    Approximate values from common blacksmithing and heat-treating color charts. Charts differ by 50–100°F, and your screen won't show the colors exactly.

    Carbon equivalent (CE) calculator

    For a steel that isn't in the D1.1 table, CE turns the mill cert chemistry into one number for how hard and crack-prone the weld zone gets. Higher CE needs more preheat. Enter percentages from the mill test report. The example is a typical A572 Grade 50.

    IIW formula: CE = C + Mn/6 + (Cr + Mo + V)/5 + (Ni + Cu)/15

    CEWeldabilityTypical preheat (rule of thumb)
    Up to 0.45GoodUsually optional
    0.45–0.60Fair — hardening risk200–400°F
    Over 0.60Poor — high cracking risk400–700°F, low-hydrogen process, often PWHT

    These bands are a common shop rule of thumb, not a code requirement. Thickness, restraint and hydrogen level all push the number up.

    Filler for mixed metals

    Pick the two metals you're joining. The result shows the usual stick rod and wire, and why.

    Tap any cell for the full rod and wire names. Key: NiCr-3 = ENiCrFe-3 / ERNiCr-3 nickel · 625 = ENiCrMo-3 / ERNiCrMo-3 · Ni-55 = ENiFe-CI · Ni-99 = ENi-CI · B2 / B3 = E8018-B2 / E9018-B3 (match the Cr-Mo grade) · None = can't be arc welded directly.

    Field notes: joining unlike metals

    Why the filler for two different metals is often weaker, or a different metal altogether, than one side of the joint.

    The wall

    Post your weld, let people rate it. Be nice-ish.

    Tradesman tools

    Jobsite math, weights, rigging charts and bolts. Tap a group to see its tools, or search to jump straight to one.

    Hand signals

    Crane, truck and equipment signals, with the voice call for each. Tap a group, or search to jump straight to a signal set.

    Shop & fab

    The machines a shop hand runs besides the welder: saws, brakes, shears, CNC tables, drills, cranes and stands. Dangers first for new hands, pro tips for the old ones.

    Certifications

    Which cards and certs a job wants, what they mean, and how to get them, explained simply. New to this? Tap Start here.